dropController V3

dropController V3.


dropControllerV3 perfboard version in a project box.

  • 6 valve connections
  • camera; focus and shutter connections
  • 3 flash triggers
  • Controlled via an Android app or a Windows program

A previous version of the dropController has experimental high speed photography triggers. These are no longer being developed, however, if you are interested the details can be found here.

I decided to finalize the circuit and concentrate on other things like a proper PCB and a user manual. Not sure when they will be available though.

Download links for the Arduino sketch, the apps and the source files are on the download page.

The user guide can be downloaded here (PDF 2.4MB)

 

Circuit

Updated 01-09-2019
Circuit 3.6
I tried to keep the circuit as simple as possible and have used multiple components instead combined components. For example, I have used 5 separate 4N25 optocouplers. These can be condensed in to 1 or 2 chips. I use stereo sockets even when the connection is single channel. The only socket that needs to be stereo is the camera connector.

Note:
The camera and flash GNDs are not common and should not be connected to the main circuit GND.

dropController_Circuit_3.6_(1200)

Download a hires image of the circuit

 

Parts List

1 x Arduino Nano V3
2 x 15 pin single row female headers for the Arduino
1 x LM2596s Buck converter. DC to DC step down power supply
1 x HC-06 Bluetooth module
1 x Yellow LED
1 x Green LED
1 x Barrel jack power socket

6 x RCA/phone socket – RCA-RCJ-04x
4 x 3.5mm stereo socket – PJ-307 3.5mm stereo connector
5 x 4N25 (or similar) optocoupler
5 x 6 pin DIL sockets for the optocouplers
6 x IRL540N mosfet (or similar)

7 x 1N4007 diode
7 x 330 Ohm resister
6 x 220 Ohm resister
6 x 10K Ohm resister
1 x 1K Ohm resistor
1 x 2K Ohm resister

Notes

Arduino Nano. I tend to buy ones that do not have the pins pre-soldered. This allows me to not connect the programming pins that stand up on the top of the board.

HC-06 – Try to get the official HC/Waven module. These have the HC logo at the top and the newer modules have a blue LED at the top left.

Mosfet. There are many alternative mosfets that can be used. Just need to be logic level with a low RDSon at 5V/4.5V.

Download a pdf of the parts list.

LM7808
Technically a LM7808 can be used instead of the buck converter (the voltages are well with in spec of the LM7808) but in trials I found they became hotter than I was comfortable with. Ambient temperature was about 27°C and using a 24V power source:
– no heat sink, the max temperature went to around 115°C.
– small heat sink, max temp was around 80°C
– large heat sink, I managed to get the temperature down to around 60°C.

The large heat sink was too big to be practical and so I do not recommend using a linear regulator.

 
 

Breadboard Prototype

I built the prototype using 3 breadboards to give myself plenty of space. With a bit of work you could reduce it to 2 boards.
dropController_2019-09-01_breadboard_01_1200

The RCA sockets and power barrel jack socket I used are not breadboard friendly and for the first few I added pins and then for the other 3 I built a small prototype module.

dropController_2019-09-01_breadboard_07_RCA_Socket_600
dropController_2019-09-01_breadboard_08_RCA_Socket_600
dropController_2019-09-01_breadboard_09_barrel_jack_600

Terminal blocks/connectors make a good alternative to the phono RCA sockets. If you are using a breadboard make sure you get the correct size. Breadboards are 0.1″ / .25mm spacing.
terminalConnector_001terminalConnector_002

Power
The dropController V3 can use either 12V or 24V power. This allows you to use either 12V or 24V valves. Take care to match the valve with the voltage you are using and do not mix different voltage valves.

Important: Set the voltage out on the buck converter before connecting it.

dropController_2019-09-01_breadboard_20_PowerCircuit_620

Power is directly connected to the valves and also a DC-DC buck converter that is set to step down the voltage to 8V. The 8v is then connected to a 1N4007 diode and then to the Arduino VIN pin. The diode adds reverse voltage protection for when the Arduino is connected to a USB power supply (like a computer) and also powered from an separate power adapter). The Arduino VIN pin is connected to the Arduino onboard voltage regulator which converts the voltage to 5V.

dropController_2019-09-01_breadboard_21_Power_800

The voltage regulator on the Arduino can safely accept voltages from 7-12V so it is not critical to get exactly 8V out from the buck convertor. The 1N4008 diode has a 0.7/0.8 voltage drop. This means although there is 8V coming from the buck converter the diode uses 0.8 volts and so passes 7.2v to the Arduino. This is around as low as you should go.

I am using a buck converter that shows the voltage out on a display. This allows me to easily set the output voltage without using a multimeter or an Arduino voltmeter.
dropController_2019-09-01_breadboard_23_PowerDisplay_600

For non breadboard I use one of the smaller LMLM2596 Buck Converters without a display
LM2596-dc-dc-buck-converter

Remember to set the out voltage before connecting to the circuit.
If you do not have a multimeter you can use an Arduino. See Arduino voltmeter.

 
LEDs

  • D14/A0: Yellow LED
  • D15/A1: Green LED

dropController_Breadboard_LEDs_03_Circuit

The 2 LEDs show the device status:

  • The yellow LED shows the connected status; slow blink means not connected. Solid on means connected to an app.
  • The green LED shows when the device is active (making drops).

When drops are being produced the yellow LED turns off and the green LED turns on. When the drop sequence is finished they go back to Yellow on, green off.

If both LEDs flash together rapidly it means there is an error in the drop data. This is just for debugging purposes.

dropController_2019-09-01_breadboard_22_LEDs_600

The circuit shows 330 ohm resistors and with 330 ohm the LEDS are quite bright. To make the LEDs less bright you can use larger value resistors.

 
Camera and flash triggers
Optocouplers are used as digital switches to trigger the camera and flash guns. To help keep the circuit as simply as possible I use separate optocouplers. I also use stereo sockets throughout.
dropController_Breadboard_CamTrigger_Circuit
dropController_Breadboard_CamTrigger_01

Shutter and focus triggers always fire together and is required by some cameras to trigger bulb mode. For example, on my Canon 40D, Bulb mode does not start when triggering the shutter only.

Optocoupler
The circuit shows 4N25s (these are very common and very cheap) and similar chips (such s 4N26s) can be used. An optocoupler isolates one circuit from another. Using the 4N25 means the circuit on the dropController side is not electrically connected to the camera circuit and offers the camera a fair amount of protection. It is not 100% fool proof though, check the data sheets for the optocoupler you use for full details.

Note: Only connect the camera and flash to the optocouplers. Do not connect the camera and flash GNDs to the main circuit.

 
Solenoid valve triggers
The valves use higher voltages compared to the camera a flash triggers and optocouplers like the 4N25 are not suitable, instead, mosfets are used. Like the optocouplers the mosfets are used as digital switches.

dropController_Breadboard_Valves_01
dropController_Breadboard_Valves_02_1600

Mosfets
To switch the solenoid valves I am using IRL540N mosfets and any similar logic level mosfet can be used. You need a 5V logic level mosfet with a low RDS(on) value at 5v (ideally 4.5v or lower). The IRLZ44N is also suitable. I have a list I can publish if anybody wants it.

Flyback Diode
A solenoid is a electromagnet device and works by using a magnetic force to move a small piston (they are inductive). When the current is removed the magnetic fields collapses and the piston moves back. When the magnetic field collapses it also generates a voltage. This can be very high and if allowed to feed back to the main circuit could cause damage. To stop the feed back a flyback diode is used. The diode directs the current back to the solenoid until it dissipates.

 
Bluetooth Module
Either a HC-06 or HC-05 (in slave mode) can be used but I recommend the HC-06 because it it easier to set up. I also recommend getting the official HC-06 from hc-01/Waven. These have HC01 screen printed on the board and have an extra blue LED at top left. The module in the photos is not an official HC-06 though.

The Bluetooth module connects to the Arduino using software serial on pins A4 & A5 which are used as digital pins (D18 & D19). Power is delivered from the Arduino 5V pin.

dropController_Breadboard_Bluetooth_04

 
 

Proto-board Version

If you want to build a more permanent device then proto-board is a good option. The one below was built before I removed the 2 sensors trigger connectors and the manual drain switches. If you are interested in the high speed photography trigger see the sensor mode page.

Board with manual drain switches
dropController_20190714_Perboard_withDrainSwitches_1600

And here is the board without the switches
dropController_2019-07-15 - perf_front_1600

Please note I am no longer developing the sensor trigger connections and these are no longer included in the circuit.
dropController_2019-09-01_perfBoard_03

dropController_2019-07-15 - perf_back_1600
Excuse the messy soldering, I had to move a few things around.

Here is the perf board with connections.
dropController_V3.0_PerfBoard_2019-07-15_frontWithConnections_1600

dropController_V3.0_PerfBoard_2019-07-15_backWithConnections_1600

 
 

Android App

Rewritten for version 3. Compatible with the dropControllerV2 device.
dropControllerV3_AndroidApp_001_360

dropControllerV3_AndroidApp_002_360

 

Windows App

Rewritten for version 3. Compatible with the dropControllerV2 device.
Cleaner interface using tabs rather than popup windows.
Drop time graph – visual guide to the drop times.

dropController_WinApp_001_300

dropController_WinApp_002_300

 

Setting up a Bluetooth HC-06 module

I have a mini guide that explains how to set up the Bluetooth module.