Build Guide – dropControllerBT in Project Box

Here are the steps for building your own 3 valve dropControllerBT on perfboard. This is the same circuit as the breadboard version except there are no trigger LEDS. I felt they were not really necessary and I can add them later if I change my mind.

dropControllerPC_finalBox_01_800

dropControllerBT Perf Board

 

Circuit Diagram

dropControllerBT Perf Board Circuit Diagram

dropControllBT PerfBoard Layout

 

Arduino Pins

dropControllerBT  Arduino Pins

 

Parts List: dropControllerBT Perf Board Version

Case / project box
Perf Board x 1
Various wires
Arduino Nano x 1 (or any type of AVR based Arduino)
HC-06 Bluetooth module x1 (HC-05 can also be used)
DC-DC step down power supply x 1 (can also use a LM7806 based circuit)
LEDs x 2
– 1 x Green LED for status – waiting
– 1 x Yellow LED for status – active
3.5 stereo sockets x 2
RCA/Phono sockets x 3
Power socket x 1
4N25 optocoupler x 3 (Anything similar also suitable)
TIP120 x 3
F9Z24N mosfet x 1 (or similar)
330 ohm resistor x 5
1K ohm resistor x 4
2K ohm resistor x 1
2.2K ohm resistor x 3
10k ohm resistor x 1
1N4007 diode x 8

3.5mm jacks to connect to the camera and shutter leads
RCA/Phono jacks to connect to the solenoid valves.

You will also need solenoid valves, a power supply and an Android device.

 

Project Box

I bought a 14cm x 11cm x 3.5cm box for the final project.
dropController - Project Box 01
dropController - Project Box 02

 

Board Template

My first step was to create a template for the project box.
dropControllerBT - template_01
dropControllerBT - template_02
dropControllerBT - template_03
dropControllerBT - template_05
Once I had a rough sketch I created the final template on the computer. To check that everything was OK I cut out and tried it.
dropControllerBT - template_06

 

Board Layout

Before starting to solder everything together I did a basic layout to check where the components would be. Nothing is connected at this point, it is simply to check the layout. This also gives me something to copy when actually making the circuit.
dropControllerBT - layout

 

Cutting the Perf Board

Trace round the template keeping to lines that run through the centre of the holes. This makes things easier when cutting.
dropControllerBT - CutPerfBoard_01
dropControllerBT - CutPerfBoard_02

Scoring with a sharp knife is a clean and easy way to cut the perf board. Score both sides of the board through the centre of the holes. Then gently bend. Start at one end and slowly work along. Take your time and try not to force it,
dropControllerBT - CutPerfBoard_03
dropControllerBT - CutPerfBoard_04

Once the perf board is ready make sure it fits the project box.
dropControllerBT - CutPerfBoard_05

Attach the template to the board and drill the screw holes.
dropControllerBT - CutPerfBoard_06

If you want a clean finish you can sand the edges. I didn’t need to do this though.

 

Construction

 

3.5 Stereo Sockets

The stereo 3.5 sockets are used to connect to the flash and the camera
The flash uses only 1 channel of the socket and so has only 2 wires. The camera uses both channels; 1 for focus and 1 for the shutter and so has 3 wires.
dropControllerBT_construction_04

Place the 3.5 sockets
dropControllerBT_Construction_01

Place the sockets for the opto-couplers
dropControllerBT_Construction_03

Add resistors
dropControllerBT_construction_05

 

Phone/RCA Sockets

These are used to connect to the solenoid valves. The sockets I have do not fit perf board so I had to create larger holes.
dropControllerBT_construction_08 - RCA
I am using board mounted RCA sockets but you can also use sockets that fit in to the back plate.
dropControllerBT_construction_09 - RCA

Here is how the socket, the diode and the TIP120 connects together.
dropControllerBT_construction_012

Place the RCA sockets and the diodes
dropControllerBT_construction_010 - RCA

Then add the TIP120s (I am actually using TIP122s because this is what I have) and join the centre pin of the TIP120 to the diode and to GND on the socket.
dropControllerBT_construction_011 - RCA

Add resistors to the B pin of the TIP120s
dropControllerBT_construction_013

dropControllerBT_construction_014
The TIP120 C pin (centre pin) goes to the GND on the RCA socket.
The 1N4007 diode sits across the RCA socket connections.
The TIP120 E pin goes to a resistor and then to the Arduino.

 

Power Socket

The power socket is not designed for perf board so, like the RCA sockets, I had to make larger holes.
Diodes like the 1N4007 conduct electricity in one direction only and help protect the circuit should the power supply be connected the wrong way-a-round.
dropControllerBT_construction_018_Power

 

Leads to the Arduino

dropControllerBT_construction_020

Place the wires to the applicable holes and start to solder the socket that holds the Arduino.
dropControllerBT_construction_021
dropControllerBT_construction_026
dropControllerBT_construction_022

 

GND Wires

Add GND wires to the TIP120s.
dropControllerBT_construction_025
dropControllerBT_construction_024
Not really required but I looped the GND wire to the top of the board to clearly show which pins are GND.

 

12V in Wires

Connect the +12V pins on the RCA sockets to the 12V in on the power socket.
dropControllerBT_construction_Power_01

dropControllerBT_construction_Power_02

The 12V wires connect to the RCA socket and the 1N4007 diode.
dropControllerBT_construction_Power_03

 

Step Down Power Converter

I am using a pre-made DC-DC step down power converter which I attached to the perf board with a double side sticky foam tab. For the step down converter you can also use a 7805 or 7806.
dropControllerBT_construction_Power_06

Place the power converter and solder the voltage in and GND wires. The GND wire goes directly to the socket, the VCC wire goes to the diode.
dropControllerBT_construction_Power_07

Add the Bluetooth module (I used sticky foam pads to attached this as well).
Add VCC (+5V in) and GND wires to the Arduino
dropControllerBT_construction_Power_08

The DC-DC step down converter has a small pot that is used to change the value of the output voltage.
dropControllerBT_construction_Power_09
I set this to about 5.7/5.8 volts. The 1N4007 diode on the voltage out has a forward drop of 0.7 volts. So the 5.7V will become 5Vs after the diode. The Atmega chip can handle up to around 5.3V without any problems so slightly more than 5V is OK. The HC-06 can handle up to 6V.

 

Add the mosfet

When I was developing the dropController, I had a weird problem, when the Arduino was connected to a computer by usb and at the same time the device was powered by the external power supply, the computer would crash when the usb cable was unplugged (it was fine until I unplugged it). I fixed this by adding a diode to the 5V out line on the Arduino. This stopped the computer crashing but unfortunately the diode ate too much power (fairly high forward voltage drop). Later I changed the diode to a mosfet. The mosfet offers the same polarity protection without the large forward voltage drop.

dropControllerBT Circuit Diagram Mosfet
dropControllerBT PerfBoard Mosfet

 

Connect the HC-06

The small daughter board on the HC-05s and HC-06s are 3.3V devices. Most of the cheap HC-06s and HC-05s have an on board voltage regulator that reduces an input power (up to 6V) to the required 3.3V. The RX and TX pins are still 3.3V though. A 5V Arduino reads 3.3V as HIGH so the BT module TX pin can be connected directly to the Arduino RX pin. The BT module RX pin cannot be connected directly and the voltage needs to be brought down to 3.3V. A simple way to do this is by using a voltage divider. I normally use 1K ohm and 2K ohm resistors.

As a quick guide to the voltage divider; 1K + 2K = 3K. 1K is a third of 3K so it reduces the voltage by a third. One third of 5V is 1.66 and 5-1.66 = 3.33 which is what we want. Putting the resistors the other way would reduce the voltage by 2 thirds. For more information on voltage dividers have a look at the Sparkfun tutorial

Double check the resistors you are using. It is very easy to use the wrong values.

dropControllerBT_construction_BT_02

dropControllerBT PerfBoard BlueTooth

 

Status LEDs

Initially I wanted to mount the LEDs on the case but I couldn’t find any LED clips locally and due to the cost of postage I didn’t want to order from the internet so I made a small daughter board. The small board raises the LEDs so that, once I have drilled holes, they can be seen through the case.
dropControllerBT_construction_LEDs_01

dropControllerBT_construction_LEDs_02
The yellow LED is much brighter then the green one so I used a larger resistor to reduce the brightness.

dropControllerBT_construction_LEDs_03

 

Join the GND wires together

dropControllerBT Perf Board Back

 

Final Board

dropControllerBT PerfBoard FinalBoard
dropControllerBT PerfBoard_FinalBoard Back

 

Back and front plates

Once I had the curcuit completed I measure where all the connectors were and created templates for the holes.

dropControllerBT_construction_Template_101

dropControllerBT_construction_Template_102

dropControllerBT_construction_Template_103

And here is the finished dropControllerBT

dropControllerPC_finalBox_01_800

dropControllerBT_case_01

 
 

6 thoughts on “Build Guide – dropControllerBT in Project Box

  1. awesome work Martin.
    I am very new to all this circuit and electronics.
    I am trying to build this, and following your guide.
    I am not able to get the program for arduino. Can you please provide the same which you have used? Or the link of the guide for using the same.

    Regards,
    Shantanu

  2. Hi
    Just a note to say thanks for the very clear information and also to ask a question.
    I have been told that if you want to use multiple flash guns then it’s hard to get them to all fire together from one gun or a trigger, particularly if they are on low power to get the fastest flash.
    Do you think it is possible to add more flash outputs from the unit as this is I am told the best way to ensure good results

    • The easiest way is to use a cable splitter such as the headphone splitters used for audio. See http://www.dropcontroller.com/cables-and-leads/. These can be stacked as many times as you wish.

      You could also build a flash distributor. I built one that has one signal in and 4 out. The only restriction is that all the flashes need to be the same voltage.

      If you want to create additional sockets on the dropController have a look at http://www.dropcontroller.com/forums/topic/use-of-more-flashes/.

      I now use radio controlled flashes which are a lot more convenient.

      I am now starting to build a version 3 of the dropController. This will have extra triggers but I have no idea when it will be ready.

  3. Hi Martyn
    firstly thanks for sharing your dropcontroller. I’m currently building the dropcontroller BT still waiting for a few parts too arrive from China. I’m a hobby photographer and a commercial dropcontroller would be too expensive for my budget. So thanks again.
    I have a suggestion. would it be possible to update the app to use the androids own Mic as a trigger, adding sound. Instead of triggering the drops simply triggering the camera and flash. We all know how useful that could be. ” Breaking glass, ballistics. Ect” ?
    Thanks Ralph.

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